Wire Working 101 - Flush Cutting Wire

 

Flush cutting refers to making a flat cut on a piece of wire. 

Sounds basic right?  Well it is. This basic, essential technique is a must-know skill for any wire worker.  

Cut your wire wrong and you get a sharp point. Good for staking vampires maybe, but not so nice for jewelry making.

flush cut 1

 

what you need

Tools:

  • Side Flush Cutters **

Materials

  • Wire (any kind)

** About Wire Cutters

  • Wire cutters are pliers with sharp, scissorlike edges for cutting wire (naturally!)

    There are two main types of wire cutters:

  • Bevel: Thesed leave an angled-cut edge that usually requires filing during finishing.  This is the kind you'll find at the hardware store

  • Flush cut: These create a less angled cut that requires less filing to finish. They’re generally pricier than bevel cutters - but a must-have for jewelry makers.

On to Flush Cutting....

flush cut 2

These are side flush cutters.

Flush cutters have two sides to them.

This side is the wedged side.

flush cut 3

This side is the flush side.

flush cut 4

To make a FLUSH CUT, grasp the wire in one hand, and cut the wire.

Always use the flush side of the pliers on the "good" side of your cut.

flush cut 5

Here's what a good flush cut looks like.

I know it's a little hard to see, but the end is flat.

flush cut 6

A cut made with wedged side of the cutters.

Tips From Christine

 

Here are a few tips:

  • Making a flush cut on an end will cause little wire bits to fly through the air if you're not careful.  You can prevent this by holding your thumb over the end as you cut the wire.  (I didn't do this in the picture - Bad Christine!)

  • It's a good idea to use a flat file to smooth the end of the wire after you cut it.  Run a finger over it - you'll be able to feel if the edge needs filing.

 


 

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